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DPF keeps clogging on a machine that idles a lot: what helps?

Maintenance & Repair · 0 replies · 4 views

A Alexey Puzanov Editor started the topic

A frequent problem with Tier 4 Final and Stage V machines used on jobs with lots of idling (traffic management, standby, light lifting) is a diesel particulate filter that fills quickly and needs frequent parked regenerations.

What typically helps:

  • Reduce idling. Use auto-idle and auto-shutdown features; many machines now have them as standard.
  • Let regenerations finish. Interrupting active regens is a common cause of repeat problems.
  • Use the correct low-ash engine oil (API CK-4 / ACEA E6/E9 or as specified). High-ash oil fills the filter with ash that cannot be burned off.
  • Check for underlying causes: leaking injectors, EGR faults or turbo oil leaks increase soot.
  • Schedule a parked regeneration at the end of light-duty days if the soot level is high.

More on the technology in emissions standards explained.

Which machines have given you the most DPF trouble, and what fixed it?

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